12 Common defects in Woven Fabric

Woven Fabrics Common defects, Woven Fabrics can sometimes have Defects that arise during the Manufacturing process. 

These defects can occur due to various reasons such as flaws in the yarn, issues with the weaving process, or problems during finishing. 

12 Common defects in Woven Fabric . Here are some common defects found in woven fabrics in the garments industry:

• Broken Ends or Picks: Broken ends refer to warp yarns that are broken or missing, while broken picks refer to weft yarns that are broken or missing. These defects can result in gaps or holes in the fabric.

• Snags: Snags are pulled or stretched yarns on the fabric surface, often caused by rough handling during weaving or finishing processes. Snags can affect the appearance and durability of the fabric.

• Slubs: Slubs are thick or thin areas in the yarn that create irregularities in the fabric surface. They can occur due to inconsistencies in spinning or weaving processes.

• Floats: Floats occur when a yarn is not interlaced properly with the adjacent yarns, resulting in loops or threads on the fabric surface. Floats can cause the fabric to snag easily and affect its appearance.

• Misweaving: Misweaving defects include issues like skipped threads, extra threads, or incorrect weave patterns. These defects can create noticeable distortions or patterns in the fabric.

• Stains or Contaminations: Stains or contaminations can occur during the weaving or finishing processes, such as oil stains, water stains, or chemical residues. These defects can affect the fabric's appearance and may require additional cleaning or treatment.

• Uneven Selvedges: Selvedges are the finished edges of the fabric that run parallel to the warp yarns. Uneven selvedges can be caused by improper tension or misalignment of the yarns during weaving, resulting in uneven or frayed edges.

• Pilling: Pilling refers to the formation of small balls or clusters of fibers on the fabric surface. Pilling can occur due to friction during wear or improper finishing processes.

• Color Variation: Color variation defects occur when there are differences in color shade or intensity within the same batch of fabric. These variations can be caused by dyeing inconsistencies or uneven dye uptake.

• Fabric Distortions: Fabric distortions include issues like skewing (where the fabric is twisted or rotated), bowing (where the edges of the fabric curve), or draw-in (where the fabric becomes narrower than intended). These defects can affect the fit and appearance of garments.

• Shrinkage: Shrinkage defects occur when the fabric shrinks excessively during washing or finishing processes. Shrinkage can cause garments to become smaller than intended and affect their fit and durability.

• Fabric Lamination: Fabric lamination defects occur when layers of fabric stick together due to adhesive residues or improper bonding processes. Lamination defects can affect the fabric's drape and comfort.