What is Operation Breakdown in the Garments Industry?
"Operation Breakdown" in the Garments Industry refers to the detailed analysis and documentation of each step involved in the production process of a Garment. This process is crucial for Optimizing Production Efficiency, controlling costs, and maintaining consistent quality.
The breakdown includes:
Process Identification: Listing all the operations required to manufacture a garment, from fabric cutting to final packaging.
Time Measurement: Assigning standard time values to each operation, often using techniques like Time and Motion Study. This helps in determining the production time and setting targets.
Resource Allocation: Identifying the machines, tools, and workforce needed for each operation.
Cost Estimation: Calculating the cost involved in each operation, including labor, material, and overhead costs.
Workflow Optimization: Analyzing the sequence of operations to minimize time and resource wastage, thereby improving efficiency.
Operation Breakdown is a critical tool for production planning and management, helping manufacturers streamline their processes and reduce production costs.