Needle and Sharp Tools Control Procedure

• Identification and Reporting:

• Training: Ensure all personnel handling needles are trained to identify broken or damaged needles.
• Inspection: Regularly inspect sewing machines and work areas for broken needles.
• Reporting: Implement a procedure for workers to immediately report any broken or damaged needles they find.

• Handling Broken Needles:

• Safety Gear: Provide appropriate personal protective equipment (PPE) like gloves and goggles.
• Collection: Use a designated container for collecting broken needles to prevent injury and facilitate safe disposal.

• Disposal:

• Secure Container: Use puncture-proof containers labeled for sharp objects.
• Regular Disposal: Arrange for regular disposal of collected needles by authorized personnel following local regulations.

• Replacement and Maintenance:

• Prompt Replacement: Replace broken or damaged needles promptly to avoid production delays and ensure quality.
• Machine Maintenance: Schedule regular maintenance of sewing machines to prevent needle breakage.

• Training and Awareness:

• Regular Training: Conduct periodic training sessions on needle safety and handling procedures.
• Post Signs: Display signs and reminders in work areas about needle safety and reporting procedures.

• Documentation:

• Record-Keeping: Maintain records of needle inspections, incidents, and disposal for compliance and continuous improvement purposes.

• Review and Improvement:

• Regular Review: Periodically review procedures to identify areas for improvement.
• Feedback: Encourage feedback from workers to enhance safety measures.

Needle and Sharp Tools Control Procedure in Apparel industry. These procedures, you can effectively manage broken and used needles in garment production, ensuring a safer working environment and maintaining product quality. Adjust these guidelines as per specific regulatory requirements and operational needs of your facility.